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Discover the benefits of adding in-house pressure forming to your workflow and learn about the unique capabilities of the Mayku Multiplier
Industrial pressure forming for in-house manufacturing
The Mayku Multiplier is being used to replicate intricate structures with sub-micron level precision in both business and education settings.
USER STORY
Formlabs: Pushing in-house prototyping further with the Multiplier
During development of the Form 4, Formlabs couldn't afford to lose momentum waiting on outsourced parts. The Multiplier was a key asset in their prototyping workflow – giving the team the speed and control to prototype thermoformed parts in house, without relying on external vendors or contract manufacturers.
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USER STORY
Proforming LLC: Faster, cooler results with the Mayku Multiplier
In the fast-paced world of NASCAR, drivers spend hours behind the wheel, battling not just their competitors but also extreme heat. Inside the car, temperatures climb fast, with engine heat, track reflection, and limited airflow making conditions even tougher. Staying cool isn’t just about comfort – it’s key to performance and safety. One of the most effective ways drivers combat the heat is with a helmet air system, which delivers a steady stream of air directly into the helmet. This helps regulate body temperature, prevent overheating, and fight fatigue, keeping drivers sharp and focused through the grueling hours on track.
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USER STORY
Beach Town Braces, an orthodontic practice, streamlined their in-house aligner production
Beach Town Braces, a leading orthodontic practice in Ventura, California, transformed their operations by integrating the Multiplier with their in-house production process. The practice tackled workflow inefficiencies head-on whilst also enhancing the quality of patient care.
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USER STORY
A healthcare technology success story at James Cook Hospital
In a demonstration of how innovative technology can transform healthcare delivery, James Cook Hospital in Middlesborough has supercharged their prosthetics and orthodontics production process. Under the leadership of Maxillofacial Prosthetist Mark Jagger, the hospital's implementation of new pressure forming technology has led to significant improvements in efficiency and patient care.
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USER STORY
George Szekely Dental Lab increases productivity with the Mayku Multiplier
George Szekely Dental Lab cuts production time by 75% and saves 1,200 hours annually by integrating the Multiplier into their workflow. This enhanced productivity not only boosts employee satisfaction but also opens up new growth opportunities.
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USER STORY
Bridge Dental leverages latest technology for innovation and growth
Bridge Dental Laboratory improved their dental appliance production with the Multiplier. This family-run business boosts efficiency, increases output, and improves customer satisfaction while staying at the forefront of industry innovation.
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USER STORY
Revolutionizing Dental Hygiene with Smile Brilliant and the Mayku Multiplier
Smile Brilliant, a company specializing in dental hygiene products, transformed their manufacturing process with the Mayku Multiplier. The Mayku Multiplier allows simultaneous production of multiple dental trays, increasing throughput and reducing the time and labor involved in manufacturing.
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USER STORY
Dynaudio’s enhanced precision in speaker membrane prototyping with Mayku Multiplier
Dynaudio's dedication to innovation is reflected in its rigorous approach to component design and manufacturing. At the heart of its product development is the prototyping of speaker membranes – crucial for the accurate reproduction of sound.
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USER STORY
Reshaping aerospace innovation with the Mayku Multiplier at Bristol University
At Bristol University’s aerospace department, students combine analytical methods with hands-on experimentation to design and build innovative aerospace applications. Previously, the team relied on fabrication methods like 3D printing and traditional molding, which required the creation of intricate mold tools. These processes were often cumbersome and time-intensive, with a single iteration taking days or even weeks to complete. Introducing the Mayku Multiplier and its pressure forming technology has transformed their workflow, making mold creation faster, more efficient, and highly accessible. What once took days can now be achieved in seconds, allowing several iterations in a single day. This opens doors for advanced research and exploration, empowering Dr. Ian Farrow and his students to bring their prototypes to life with unprecedented speed and precision.
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USER STORY
By Light’s strategic enhancement of recruitment tools using the Mayku Multiplier
By Light has carved out a niche in modelling and simulation for military applications. With a focus on providing high-tech training and recruitment tools, By Light has expanded its portfolio to include cutting-edge flight simulators and vehicle trainers.
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User Story
Fabricating assistive cookware for people with disabilities using two part molding on the Mayku Multiplier
Designing and fabricating devices for people with disabilities is a deeply needed service that requires in-depth knowledge of bespoke technical fabrication methods and a deep sense of empathy with users with disabilities.The Illinois Assistive Technology Program (iatpmakers.org) is a government funded initiative in the USA that designs and fabricates assistive technology devices for people with disabilities. The IATP site hosts design files and the instructions of how to fabricate products so that anyone in the world can create their own assistive devices geared specifically towards their needs.
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User Story
Making chocolate molds with master patisserie chef Phillip Khoury
The creation of robust, high quality, intricately detailed chocolate molds is a time consuming and highly skilled process that traditionally requires large investment in machinery and equipment usually the reserve of mass manufacturers.With the advent of additive manufacturing and the desktop power of the Mayku Multiplier, this process is being made accessible to highly skilled artisans around the world at a fraction of the cost and in much less time than traditional methods.
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User Story
Molds with no witness lines made from multi-part pressure forming templates
This user story was written by one of our customers, Scott Lefton from Design Innovation Inc. Design Innovation, Inc. is an engineering design and prototype fabrication company working with tech startups, university labs, and US government labs.
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USER STORY
Prototyping product casings for faster times to market with Meta
In the fast paced, competitive world of VR headset manufacture, innovating fast and staying on top of the latest tech is of key strategic importance to getting ahead in this exciting new field. At Meta, the virtual optical engineering team are responsible for the development of the optical modules in their VR headsets.
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USER STORY
Teaching faster, cost effective and accessible prosthetic molding techniques at Wimbledon College of Art.
The University of the Arts London have four Multiplier pressure formers operating across four of their university sites in the capital. We visited one of those sites, Wimbledon College of Art, who have been using the Multiplier and 1.5mm EVA sheets to save costs and reduce the time involved in student mold making projects.
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Multiplier in education
Enhance student learning experiences with pressure forming
USER STORY
Providing students with access to pressure forming technology on the benchtop at Bristol university
Bristol University's Bristol Racing team is using the Multiplier to create wheel covers for their racing car, aiming to improve aerodynamics. The Multiplier, along with other equipment in their workshop, allows students to gain valuable experience in mass manufacturing.
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USER STORY
Rapidly creating high detail custom molds with Forma Moulds
Discover how Forma Moulds used the Mayku Multiplier to produce a set of highly detailed molds for silicone guitar and bass pickups. Their innovative approach to mold making enables them to deliver specific client needs fast and affordably with a small and nimble team utilizing the latest in 3D printing and pressure forming technology.
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USER STORY
Reducing plastic waste through prototyping highly detailed parts
Reducing plastic usage in mass manufacturing is one of the most critical issues of our time. Solutions to this challenge begin at the prototyping stage, where design decisions are made that will resonate throughout the product's lifetime when it goes to market.
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USER STORY
How Oertli prototypes medical packaging in 24 hours with pressure forming
Oertli Instrumente AG ia a company that specializes in producing high-quality surgical devices and medical instruments for ophthalmology. By relying on desktop pressure forming, Oertli demonstrates that in-house agile prototyping can significantly improve efficiency and output quality.
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USER STORY
Pressure forming perfected: Coventry University's dive into the Mayku Multiplier
At Coventry University's School of Mechanical, Aerospace, and Automotive Engineering, students were given access to the Mayku Multiplier to reimagine conventional pressure forming techniques. Several student teams spent an entire term exploring the Multiplier's potential uses. At the same time, university faculty were able to explore how it could enhance course delivery and student instruction.
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USER STORY
Revolutionizing microfluidics prototyping: Mayku Multiplier expedites production without costly tooling
Before adopting the Mayku Multiplier, our customer, Rapid Fluidics, encountered a significant challenge in small-batch production of microfluidic chips. Traditional methods were time-consuming and costly, often requiring expensive injection molding tooling that wasn't viable for smaller production runs.
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USER STORY
Creating assistive technology in-house at Bethany Children's Health Center
Assistive technology, in all shapes and forms, plays a key role at the Bethany Children's Health Center as it improves patient independence and well-being. Recognizing the limitations of their existing technology, the health center decided to expand its manufacturing capabilities. After researching various options, they selected the Mayku Multiplier and its pressure forming technology as a complementary solution that met their needs.
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USER STORY
Manufacturing replacement lighting parts for building renovation with the Mayku Multiplier
3DNet is an Oslo-based company that provides digital fabrication services, including 3D printing, design, and training. Recently, when commissioned by a company to renovate a building, 3DNet turned to pressure forming to manufacture replacement parts that were no longer available.
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USER STORY
Creating custom PMMA car light covers with the Mayku Multiplier
During the conversion process of an ambulance to an RV, one of the key components that needs modification is the emergency light system. After getting the Multiplier, they quickly set it up and began making prototypes within days.
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USER STORY
Making Kydex enclosures with the Mayku Multiplier
Lon Cecil is an engineer based in North Carolina with over 30 years of experience in consumer electronics development and manufacturing. He designs and creates custom electronic enclosures for medical research and consumer products.
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